Journeys
Twenty end-to-end flows, walked the way real shifts walk them. Every step deep-links into a live page with the right UX state pre-set via ?state=.
Transfer order lifecycle
Transfers as stateful documents: create, work per-reel moves, force-complete when interrupted.
Splice and feeder-return verification
Feeder returns with unknown remaining qty get counted and verified; partials get spliced with journaled provenance.
Inbound: scan a reel into the rack
Scanner-first receipt: scan label, system proposes a slot, place, sensor confirms.
Inbound: late sensor confirm absorbed by the grace window
The false-"Missing Reel" killer: sensor confirm arrives late, grace window absorbs it, no alarm storm.
Outbound: pick a work-order kit
PTL-guided kit pick for WO-1042 with auto-outbound and MES consumption sync.
Cycle count finds two empty locations
The 2026-07-18 R2 count that discovered RL-24077/RL-24078 missing.
Access request: deny with a path forward
Tóth Erika needs changeover rights for night shift — the deny carries the reason and the road.
Changeover (gyártásindítás): WO-1042 → WO-1043
The legacy flagship journey: close out the running order, swap stencil, kit and release the next.
Alarm triage on a degraded morning
The 2026-07-19 board: controller offline, two real missing reels, three low batteries.
Quarantine disposition: release, scrap or rework
A quarantined reel is worked to a real disposition — never left in limbo.
Part-number master data: fix a bad description
A BOM import surfaces a stale PN description — corrected at the master-data source, not per-order.
Cycle-count session review
A guided count session closes with a reviewable log, not just the live variance list.
Shift handover with open-item carryover
Outgoing shift hands off open reconciliation items and a note; incoming shift acknowledges before picking up.
Commission a rack: enroll, map, verify
P3 pillar: discovery, explicit address-mapper choice, non-actuating verification walk.
Discovery hits an address collision
Two devices answer on bus 1 address 151 — collision quarantined, physical verification required.
Battery swap round on rack R2
Three Ptl600U modules below threshold — swap, verify, resolve.
Provision a detected rack: claim, tune, verify
RCK-CAND-01 (Gen05, X-Gate wired) goes from network detection through physical tuning to config v1.
Rack Initialization: clear missing reels and reset alarms
The legacy Rack Initialization sequence: Missing-Reels queue → Manage → Remove, alarm reset, lights-on verification.
MSL exposure clock runs out — dry-cabinet bake
A moisture-sensitive PN crosses its floor-life budget; the bake workflow restores it before kitting.
X-Gate bus diagnostics after an intermittent stall
The single-bus heartbeat risk made visible: bus 0 is checked, buses 1–3 need an explicit look.
Guided battery swap on DEV-PTL-205
A real guided flow, not a toast: confirm old serial, log new battery, verify by heartbeat and display test.
PTL display test pattern (RackTest parity)
Light-all / brightness / segment test — the ARIS RackTest-equivalent the candidate never had.
Device replace/RMA from spares stock
A failed device is pulled, re-addressed from spares, and re-verified before it rejoins the rack.
Sensor/comms fault triage
An intermittent sensor fault gets a real fault-log entry, not just an alarm that self-resolves.
Author → approve a connector version
Author/approver separation on CON-04 (SAP OData) v3.
Shadow mode to cutover decision
CON-08 (TMT label feed) runs write-suppressed; oracle diff drives the cutover call.
Barcode rule: author, step through, regress
Step-through evaluation of a TMT label rule against the saved regression corpus.
Customer part number mapped to internal PN
An inbound customer feed uses its own CPN scheme — mapped once, resolved everywhere after.
Integration Studio: offline connector pack
A signed connector-profile pack exported here, imported air-gapped there — the pattern licensing already proved.
Backup restore drill on a clean host
BK-2026-07-12 restored to restore-test01: RPO 11.5 h, RTO 47 min, witnessed.
Break-glass ceremony (drill)
Dual-custodian recovery with post-use rotation — BG-2026-05-12.
Legacy migration with quarantine
SmartRack 3.87 copy migrated: 12 accounts disabled-reset-required, 3 records quarantined.
Decommission a rack safely
Export → revoke → remove → deletion certificate, with a bounded rollback window.
Air-gapped license renewal
LIC-RACK-R3 expires 2026-08-15 — offline activation with explicit grace behavior.
Support bundle with redaction preview
SB-2026-07-17 for ticket ZS-2214: explicit data classes, deterministic redaction, customer approval.
OTA update: verify → stage → canary → apply → rollback
CAP-2026-07 staged for canary; CAP-2026-06 history proves the rollback path works.
Pilot readiness / cutover scorecard
PLAN §7 Phase-3 measures rolled up against their agreed thresholds — the page that can actually answer "go / no-go".
Alarm escalation routing configured
Severity-to-channel routing and an acknowledgment SLA — the "acknowledged delivery" PLAN §5 requires.
Node replacement: quarantine, rejoin, reconcile
The audit's own top Day-2 gap: preflight → candidate identity → quarantine failed node → rejoin → reconcile.
First-run installer: welcome to first sign-in
The interactive first-run path PLAN §5 requires: license, topology, database, TLS, admin bootstrap, site identity, review, install.